It adopts a combined 2D+3D detection scheme, with 6 4K industrial cameras for 2D surface defect detection and 3 3D point cloud scanners for 3D shape and size detection, which can comprehensively detect all appearance defects of auto parts. The adjustable multi-angle LED floodlight can adapt to different surface properties of auto parts, eliminating reflection and shadow interference. It is equipped with an industrial Windows embedded system with stable operation, and supports offline programming and online debugging. The built-in AI defect recognition model has been trained on a large number of auto part defect samples, with a recognition accuracy rate of over 99%, and can automatically generate quality inspection reports for each workpiece.
The inspection accuracy reaches ±0.02mm, supporting the detection of tiny scratches and dents as small as 0.1mm. The maximum detectable workpiece size is 800mm×600mm×300mm, suitable for most common auto parts such as car doors, bumpers, and engine covers. The detection speed is up to 15 pieces per minute, which can meet the rhythm of medium-volume auto parts production. It is equipped with 6 4K 30fps industrial cameras and 3 3D point cloud scanners with a scanning accuracy of ±0.01mm. The light source can be adjusted in 12 different angles, with a brightness range of 2000lux-15000lux. It runs on the industrial Windows embedded system, with a 2TB industrial solid-state drive for storing mass inspection data, and supports Ethernet and TCP/IP communication interfaces for docking with auto production line control systems. The rated power consumption is 1500W, with an IP30 protection grade, and the device dimensions are 2500mm×1800mm×1600mm with a net weight of 1200kg.
It is suitable for auto parts manufacturing, auto after-sales maintenance, and auto accessory production industries. Typical application scenarios include appearance inspection of auto sheet metal bumpers, defect detection of plastic injection molded auto lamp shells, size and shape detection of auto engine brackets, and quality inspection of auto door handles. It can be deployed in auto parts production lines, quality inspection workshops, and third-party quality inspection institutions, and can meet the strict quality control requirements of the automotive industry for product appearance and size.
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