Double-disc Automatic Metallographic Polishing Machine
Double-disc Automatic Metallographic Polishing Machine
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Double-disc Automatic Metallographic Polishing Machine

Price
MOQ
$4299
1 Pieces
Product Details
Dual Disc Configuration:
Rough Polishing + Fine Polishing
Polishing Disc Diameter:
250mm×2
Rotational Speed Range:
50-2000rpm
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Product Description
Company Info

Basic Info

This double-disc automatic metallographic polishing machine is a high-efficiency batch sample preparation equipment, which is equipped with two independent polishing stations, one for rough polishing and the other for fine polishing, realizing continuous sample preparation without replacing the polishing disc, which greatly improves the efficiency of sample preparation. It is suitable for large-scale metallographic sample preparation scenarios such as large-scale material laboratories, automobile manufacturing quality inspection centers, and aerospace material testing institutions. It solves the pain points of long sample preparation cycle and low efficiency of single-disc equipment, and can meet the needs of large-volume, high-precision metallographic sample preparation.

Key attributes

Dual Disc Configuration
Rough Polishing + Fine Polishing
Polishing Disc Diameter
250mm×2
Rotational Speed Range
50-2000rpm
Rated Power
1.5kW
Power Supply
220V 50/60Hz
Net Weight
58kg
Cooling System
Independent Dual-channel Water Cooling
Noise Level
≤60dB(A)
Applicable Specimen Size
φ25-φ100mm
Pressure Control
Dual-channel Independent Automatic Pressure
Operation Mode
Touch Screen Programmable Control
Dual Disc Configuration
Rough Polishing + Fine Polishing
Polishing Disc Diameter
250mm×2
Rotational Speed Range
50-2000rpm
Rated Power
1.5kW
Power Supply
220V 50/60Hz
Net Weight
58kg
Cooling System
Independent Dual-channel Water Cooling
Noise Level
≤60dB(A)
Applicable Specimen Size
φ25-φ100mm
Pressure Control
Dual-channel Independent Automatic Pressure
Operation Mode
Touch Screen Programmable Control

Customer reviews

Michael Brown · Research Scientist
The Double-disc Automatic Metallographic Polishing Machine has been instrumental in handling our high-volume sample processing. Its dual polishing stations allow simultaneous preparation of different samples, cutting our preparation time in half. The programmable settings ensure repeatability, which is crucial for our comparative material studies.

Product Description

Product features:

The core highlight of this double-disc automatic metallographic polishing machine is its dual-station independent design, which can realize rough polishing and fine polishing at the same time, reducing the time of replacing polishing discs and improving the overall efficiency of sample preparation by more than 50% compared with single-disc equipment. Each station is equipped with an independent automatic pressure control system, which can set different pressure and speed parameters according to the process requirements of rough and fine polishing, meeting the needs of different stages of sample preparation. The equipment adopts a dual-channel independent cooling system, which can independently control the cooling water flow of the two stations, avoiding the mixing of cooling water between different polishing stations and ensuring the cleanliness of the sample. The touch screen control system supports multi-group parameter storage, which can quickly switch between different sample preparation processes, and the whole machine adopts a shock-absorbing base to reduce the operation noise and vibration.

https://globalsyt.oss-accelerate.aliyuncs.com/materials/192/0/20260313142334_69b3ad662c91a.jfif

Product specifications:

It is equipped with two 250mm polishing discs, one for rough polishing and the other for fine polishing, the rotational speed adjustment range of each disc is 50-2000rpm stepless adjustable, the total rated power is 1.5kW, the power supply specification is 220V 50/60Hz three-phase AC power, the net weight of the whole machine is 58kg, the overall dimensions are 1200mm (length) × 650mm (width) × 950mm (height), the dual-channel independent cooling system flow rate is 10L/min per station, the applicable sample diameter range is φ25mm to φ100mm, the pressing force range of each station is 0-80N adjustable, the operation interface is 10-inch touch screen, the programmable storage parameters can be up to 50 groups, the noise level is ≤60dB(A), and it is standard equipped with a built-in dust collector and anti-slip shock-absorbing base.

https://globalsyt.oss-accelerate.aliyuncs.com/materials/192/0/20260313142334_69b3ad6638062.jpg

Product application:

It is mainly applicable to large-scale metallographic sample preparation scenarios such as automobile manufacturing quality inspection centers, aerospace material testing institutions, large steel plants, and national key material laboratories. It can meet the mass production demand of metallographic samples in industrial production, such as quality inspection of automotive parts, material performance testing of aerospace components, and failure analysis of large mechanical equipment. It can also be used for sample preparation of academic collaborative research projects, providing high-efficiency and high-precision metallographic sample preparation solutions for large-scale scientific research.

Frequently Asked Questions (FAQ)

Q:What are the main advantages of a double-disc automatic metallographic polishing machine?
A:Double-disc automatic metallographic polishing machines offer high efficiency with dual polishing surfaces, uniform pressure control (typically 5-50N), and programmable settings for consistent sample preparation. Key benefits include reduced manual operation, improved repeatability, and compatibility with various abrasive materials.
Q:How does the automatic pressure adjustment work in double-disc metallographic polishers?
A:These machines use load sensors and servo motors to maintain precise pressure (±1N accuracy). The system dynamically adjusts based on sample hardness, with preset modes for soft metals (e.g., aluminum at 10-20N) and hard alloys (e.g., steel at 30-50N).
Q:What maintenance is required for double-disc polishing machines?
A:Regular maintenance includes: 1) Disc surface cleaning after each use, 2) Weekly lubrication of rotating shafts, 3) Quarterly motor power checks (rated 0.75-1.5kW), and 4) Annual replacement of wear-resistant plates. Always use manufacturer-approved coolants to prevent corrosion.
Q:Can double-disc polishers handle large batch processing?
A:Yes, industrial-grade models process 12-24 samples simultaneously (Ø25-32mm each). Features like timed polishing cycles (1-999s) and automatic water cooling ensure batch consistency. Throughput reaches 100+ samples/hour in continuous operation.
Q:What safety features do these machines include?
A:Standard safety includes: 1) Emergency stop buttons, 2) Overload protection (current cutoff at 110% rated load), 3) Splash guards with interlock switches, and 4) Vibration sensors that halt operation if imbalance exceeds 0.1mm. CE/ISO-certified models meet laboratory safety standards.

Company Profile

Business Type:
Manufacturer
Main Products:
High temperature electric furnace,test chamber,,
Year of Establishment:
2019
Number of Employees:
Address:
Room 712-713, 7th Floor, Building B, No. 91 Hanjiang West Road, Xinbei District, Changzhou City, Changzhou, Jiangsu, China
Average Response Time:
Days

General Information

Business Type:
Manufacturer
Main Products:
High temperature electric furnace,test chamber,,
Year of Establishment:
2019
Number of Employees:
Management System Certification:
HACCP,QS9000,ISO9001,ISO17799,ISO16949,TS16969
Address:
Room 712-713, 7th Floor, Building B, No. 91 Hanjiang West Road, Xinbei District, Changzhou City, Changzhou, Jiangsu, China

Trade Capability

Main Markets:
北美,东欧,大洋洲,西欧,北欧
Shipping Ports:
Export Volume:
Average Lead Time:
Days
Payment Terms:
T/T L/C MoneyGram PayPal D/P Western Union Others
Cooperation Mode:
OEM ODM
Customization Supported:
Yes
Number of Foreign Trade Sales Staff:
Overseas Agent / Overseas Branch:
No

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Mr. Yin Weiwei
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