Fully Automatic AI-controlled All-in-one Metallographic Specimen Preparation System
Fully Automatic AI-controlled All-in-one Metallographic Specimen Preparation System
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Fully Automatic AI-controlled All-in-one Metallographic Specimen Preparation System

Price
MOQ
$6000
1 Pieces
Product Details
Number of Grinding Discs:
2 sets (203mm each)
Independent Speed Range:
50-2500rpm per disc
Single Disc Motor Power:
1.5kW
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T/T PayPal
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Product Description
Company Info

Basic Info

This fully automatic AI‑controlled all‑in‑one metallographic specimen preparation system is a high‑end product for metallographic sample preparation. It is suitable for national‑level research laboratories and large‑scale high‑end manufacturing enterprises. The system supports high automation of the metallographic sample preparation process with reduced manual intervention, helping to address challenges such as high labor cost, large manual error, and low efficiency associated with traditional manual preparation. Equipped with an AI intelligent process database, the unit can automatically recommend suitable preparation schemes for different material samples, supporting consistent and accurate sample preparation to meet the high‑precision testing requirements of high‑end industries.

Key attributes

Number of Grinding Discs
2 sets (203mm each)
Independent Speed Range
50-2500rpm per disc
Single Disc Motor Power
1.5kW
Power Supply
AC380V 50/60Hz
Net Weight
125kg
Overall Dimensions
1900*1300*1050mm
Grinding Disc Material
Silicon carbide rough grinding disc + flocked polishing cloth
Dust Removal System
Integrated negative pressure air duct with 200m³/h air volume
Waste Liquid Treatment System
10L capacity integrated treatment device
Speed Control Mode
AI intelligent control touch screen
Automatic Consumable Replacement System
Supported
Automatic Sample Clamping Positioning
Yes
AI Process Database
100+ material preparation schemes
Applicable Sample Size
φ3-φ60mm

Customer reviews

David Thompson · Materials Science Lab Director
The Fully Automatic Al-controlled All-in-one Metallographic Specimen Preparation System has revolutionized our laboratory operations. The aluminum control ensures perfect specimen preparation every time, eliminating variability between technicians. The all-in-one design handles grinding, polishing, and cleaning in a single automated process. The programmable settings allow us to save and recall specific preparation protocols for different materials. This system has significantly improved both our throughput and data consistency.

Product Description

Product features:

This product comes with multiple advanced technical features. It adopts a fully automatic operation mode that can complete the whole process of sample clamping, rough grinding, fine polishing and cleaning with little manual intervention, helping to reduce labor costs significantly compared with manual operation. The AI intelligent process database includes more than 100 material preparation schemes, which can automatically match appropriate speed, pressure and coolant flow for different material samples, supporting stable and high-quality sample preparation. The automatic consumable replacement system can change grinding discs and polishing cloths automatically, enabling long-time unattended sample preparation. The integrated dust removal and waste liquid treatment system provides a comprehensive environmental protection solution, which can meet the requirements of high-end laboratories. In addition, the machine supports data storage and traceability, recording the whole sample preparation process for later analysis and review.

https://globalsyt.oss-accelerate.aliyuncs.com/materials/192/0/20260313114546_69b3886aba485.webp

Product specifications:

The machine is equipped with two 203mm standard grinding and polishing discs, which are divided into silicon carbide rough grinding disc and flocked fine polishing disc respectively, meeting the needs of different stages of sample preparation. Each disc is equipped with a 1.5kW independent motor, providing stable power output. The speed adjustment range is 50-2500rpm, which can meet the preparation needs of most high-end metal materials. The automatic feeding device can adjust the pressing force from 0 to 50N, adapting to different sample thicknesses and materials. The automatic consumable replacement system supports storing 10 sets of consumables, and can automatically replace them according to the process requirements. The integrated negative pressure dust collection system has an air volume of 200m³/h, which can efficiently collect polishing dust and waste liquid, and the 10L waste liquid treatment device can treat the waste liquid automatically. The machine is equipped with an AI intelligent control touch screen, which can realize full-automatic operation and process storage. The net weight is 125kg, and the compact size is convenient for placing in a large laboratory space.

https://globalsyt.oss-accelerate.aliyuncs.com/materials/192/0/20260313114546_69b3886ac3516.webp

Product application:

This fully automatic AI-controlled all-in-one metallographic specimen preparation system is widely used in national-level material scientific research laboratories, aerospace engine parts quality inspection, semiconductor wafer metallographic analysis, high-end equipment manufacturing material research and other scenarios. It is suitable for high-end testing institutions and research teams that have high requirements for sample preparation accuracy, efficiency and automation, and can meet the high-precision testing needs of a large number of complex samples, improving the testing efficiency and accuracy.

Frequently Asked Questions (FAQ)

Q:What makes a Fully Automatic Al-controlled All-in-one Metallographic Specimen Preparation System superior?
A:AI-driven systems integrate grinding/polishing/cleaning with real-time surface monitoring (via CCD). Achieves <0.1μm roughness with auto-adjustment of parameters, saving 70% labor for high-throughput labs.

Company Profile

Business Type:
Manufacturer
Main Products:
High temperature electric furnace,test chamber,,
Year of Establishment:
2019
Number of Employees:
Address:
Room 712-713, 7th Floor, Building B, No. 91 Hanjiang West Road, Xinbei District, Changzhou City, Changzhou, Jiangsu, China
Average Response Time:
Days

General Information

Business Type:
Manufacturer
Main Products:
High temperature electric furnace,test chamber,,
Year of Establishment:
2019
Number of Employees:
Management System Certification:
HACCP,QS9000,ISO9001,ISO17799,ISO16949,TS16969
Address:
Room 712-713, 7th Floor, Building B, No. 91 Hanjiang West Road, Xinbei District, Changzhou City, Changzhou, Jiangsu, China

Trade Capability

Main Markets:
北美,东欧,大洋洲,西欧,北欧
Shipping Ports:
Export Volume:
Average Lead Time:
Days
Payment Terms:
T/T L/C MoneyGram PayPal D/P Western Union Others
Cooperation Mode:
OEM ODM
Customization Supported:
Yes
Number of Foreign Trade Sales Staff:
Overseas Agent / Overseas Branch:
No

Company Show

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Mr. Yin Weiwei
Manager / Sales Department
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