The machine adopts heavy-duty welded steel structure, which has strong structural stability and can withstand the huge tension force during the prestressed pile production. The hydraulic prestressed tensioning system can accurately control the prestress value, ensuring that the produced piles meet the design requirements of bearing capacity. The full-automatic PC control system realizes automatic feeding, vibration compaction, prestressed tensioning, demoulding and stacking, reducing manual operation intensity and improving production safety. It is equipped with a high-frequency vibration compaction device, which ensures that the concrete inside the pile mold is fully compacted, and the product strength meets the C40-C60 standard. The mold adopts segmented design, which is convenient for demoulding and replacement.
The machine can produce prestressed concrete piles with a diameter of 200-600mm and a length of up to 12 meters, with a rated power of 30 kW and adapts to 415V 50Hz three-phase AC power supply. Its production efficiency is 3 pieces per day, with a molding cycle of 12 hours per piece. The overall dimensions of the machine are 20000mm × 10000mm × 4500mm, and the whole machine weighs 25000 Kilograms. The prestressed tensioning force can reach 2000 kN, and the high-frequency vibration compaction frequency is adjustable between 30-60 Hz. The control system supports remote monitoring and fault diagnosis, which can facilitate the daily maintenance and management of the equipment.
It is mainly suitable for the production of prestressed concrete piles for foundation engineering of high-rise buildings, bridges, ports and other large-scale construction projects. The produced piles have high bearing capacity and good durability, meeting the design requirements of various foundation engineering. It is suitable for large-scale prefabrication workshops, foundation engineering contractors and bridge construction enterprises, and can realize large-scale production of high-strength prestressed concrete piles, improving the construction quality and efficiency of foundation engineering.
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