The core highlight is the composite forming process, combining vibration compaction and radial extrusion technology, greatly improving the compactness and forming accuracy of the pipe, and the qualified rate of products is increased by more than 98% compared with the traditional single forming process; the industrial grade 4.0 PLC control system supports the preset of more than 100 production parameters, can automatically complete the entire process of batching, feeding, forming, demolding and palletizing, and supports MES system docking to realize production data visualization management; it adopts fully enclosed sound insulation cover design, effectively reducing the operating noise to within 75dB, meeting environmental protection requirements; the mold adopts quick-release design, and the replacement time is only 25 minutes, greatly improving the production switching efficiency, adapting to batch production of multi-specification pipes.
The pipe diameter range is 300mm to 1200mm, the standard length of a single pipe is 1-3m can be customized, the main drive motor power is 75KW, the vibration frequency can be adjusted from 0 to 50Hz, the overall dimensions are 9200mm in length, 4200mm in width and 4800mm in height, the whole machine weight is 12.8 tons, the power supply is adapted to three-phase 380V/50Hz industrial power, the noise control is within 75dB, the production efficiency is stable at 25-35 pieces per hour, the mold replacement cycle is ≤25 minutes, it adapts to all types of cement pipe molds of flat, socket and bevel, the concrete slump is adapted to 50-100mm, and it is equipped with automatic batching system and automatic palletizing system, with the batching accuracy of ±0.5%.
It is mainly used in prefabricated building supporting pipe production, urban comprehensive pipe gallery construction, large-scale industrial park water supply and drainage pipe prefabrication, large-scale power communication protection sleeve mass production, suitable for national prefabricated building material industrial parks, large-scale prefabricated building supporting enterprises, can realize 24-hour unattended continuous production, the product accuracy reaches the advanced level in the industry, meeting the strict quality requirements of high-end infrastructure projects, and the comprehensive operating cost is reduced by 45% compared with traditional equipment.
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