The core highlight is the suspended roller forming technology, which continuously extrudes the cement mixture through the high-speed rotating roller, ensuring the inner and outer walls of the pipe are evenly compacted, avoiding delamination problems of traditional vibration pipe making; it is equipped with a fully automatic PLC control system, which can preset production parameters, automatically complete the entire process of feeding, rolling and demolding, and support remote monitoring of production data; the mold is made of integral quenched alloy steel, with strong wear resistance, and a single set of molds can produce more than 20000 pipes; it is equipped with a noise reduction and shock absorption base, effectively reducing the operating noise to within 82dB, meeting the urban industrial zone operating noise standards, and solving the problem of noise disturbance in urban production.
The pipe diameter range is 600mm to 1800mm, the standard length of a single pipe is 2m and 3m can be customized, the main drive motor power is 55KW, the suspended roller speed can be adjusted from 0 to 30r/min, the overall dimensions are 7800mm in length, 3500mm in width and 4200mm in height, the whole machine weight is 8.6 tons, the power supply is adapted to three-phase 380V/50Hz industrial power, the noise control is within 82dB, the production efficiency is stable at 8-15 pieces per hour, the mold replacement cycle is ≤45 minutes, it adapts to two municipal common cement pipe mold types of socket and bevel, and the concrete slump is adapted to 70-90mm, and it can be docked with the automatic feeding system.
It is mainly used in urban municipal drainage pipe network construction, urban centralized water supply pipe prefabrication, underground power cable protection sleeve production, highway drainage facility prefabrication, suitable for large-scale cement prefabricated component factories and municipal engineering supporting production enterprises, can be deployed in standardized industrial plants, realize batch standardized production, meet the pipe supply demand of large-scale infrastructure projects, and reduce procurement costs by more than 30% compared with imported similar equipment.
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