This online roughness tester has a fast response speed of ≤100ms, realizing real-time detection and feedback during production line operations. It adopts an IP67 protection grade, resistant to oil, water and dust, suitable for harsh industrial field environments. It supports RS485 and Modbus industrial communication protocols, and can be directly connected to MES production management systems for unified data management. The fixed bracket installation design is compatible with most standard automated production lines, and supports online calibration without stopping the production line. It also supports cloud data storage and analysis, providing big data support for production process optimization.
The tester supports detection of Ra and Rz roughness parameters, with a measurement range of Ra 0.1~15μm and Rz 0.2~75μm, with an accuracy of ±1.5% against standard calibration blocks. The response time is ≤100ms, meeting the beat requirements of most automated production lines. It supports RS485 and Modbus industrial communication protocols, and can be connected to cloud platforms for data storage and analysis. The overall dimensions are 180mm(L)×120mm(W)×80mm(H) with a total weight of 2.2kg. It adopts industrial external power supply for 24-hour uninterrupted working, and has an IP67 protection grade. The bracket installation size is compatible with most standard conveyor line specifications.
This inline online roughness tester is widely applicable to automated production lines in automobile manufacturing, electronic component assembly, hardware stamping and food packaging equipment processing industries. It can be used to detect the surface roughness of auto parts, circuit board substrates, hardware stamping parts and other products in real time, automatically screening unqualified products and reducing manual inspection costs. It can also be integrated with MES systems to realize full-chain quality data traceability and production process optimization.
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