The scanner adopts a composite sensing scheme of dual-line laser and high-resolution camera, and is equipped with a self-developed real-time point cloud processing chip, which can realize real-time generation and denoising processing of million-level point cloud data per second, obtaining high-precision point cloud models without later time-consuming processing. Its IP67 fully sealed protection design can adapt to the dust, oil and humid environment of industrial workshops, ensuring stable long-term operation of the equipment. The device supports modular expansion, and additional scanning heads can be installed according to scanning needs to expand the scanning area and adapt to workpieces of different sizes. Compared with traditional coordinate measuring machines, this device can complete full-dimensional scanning without fixing the workpiece, greatly improving inspection efficiency, and supports real-time synchronization of scanning data to the industrial MES system to realize digital management of the production process.
The scanning accuracy can reach ±0.02mm per 1m scanning distance, meeting the high-precision inspection requirements of aerospace and precision machinery manufacturing. The maximum scanning area can reach 10m×8m, which can adapt to full-size scanning of large industrial workpieces. It uses Class 1 safety laser, which can be used safely in industrial workshops without additional protection. It is equipped with industrial Ethernet interface and PCIe expansion slot, which can be directly connected to industrial production systems. It is compatible with mainstream industrial CAD software such as SolidWorks and CATIA, and can directly generate standard data files for reverse modeling. The total power consumption is about 800W, supporting 24-hour continuous operation. It is equipped with an automatic calibration system, which can automatically complete equipment accuracy correction without manual adjustment by professional technicians. The whole machine weighs about 350kg, with a movable base, which can flexibly adjust the scanning position.
It is mainly applicable to aerospace parts full-size inspection, large steel structure bridge survey, automobile body mold reverse modeling, heavy machinery workpiece size verification and other industrial scenarios. Aerospace manufacturers can use this equipment to complete high-precision inspection of turbine blades and fuselage components to ensure that parts meet design tolerances; large bridge construction teams can use it to complete on-site survey of steel structural components and generate accurate structural models for construction control; automobile mold manufacturers can complete reverse scanning of molds and quickly generate digital drawings for mold repair and replication. At the same time, the equipment supports offline scanning and real-time data backhaul, which can adapt to online quality inspection scenarios of industrial production lines.
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