It adopts PLC touch control system that supports custom setting of winding layers, arrangement spacing, tension parameters and other parameters, with 6-axis linkage to ensure the neatness and accuracy of large coil winding. The hydraulic tension control system can accurately adjust the tension of large-diameter wires to avoid wire deformation or breakage. The body is made of heavy-duty cast steel with strong seismic resistance and stability, with a maximum winding speed of 800rpm, compatible with 2-10mm diameter heavy copper wire and aluminum busbar. It is equipped with fully automatic loading and unloading system and coil shaping device, which can connect to large automated production lines, with multiple safety protection mechanisms including overload protection, emergency stop device and stroke limit, and supports storage of 1000 sets of transformer coil winding programs to meet customized production needs of large power equipment.
The detailed technical parameters are as follows: maximum wire diameter 2-10mm, adjustable winding speed 0-800rpm, 15-inch PLC touch screen control, power supply 380V 50Hz three-phase AC, total weight 3500kg, overall dimensions 6500mm(L)×4000mm(W)×2500mm(H), body material ZG230-450 cast steel, winding arrangement accuracy ±0.2mm, can store 1000 sets of winding programs, supports automatic winding arrangement, layered winding and coil shaping, wire tension adjustment range 2-50N, compatible coil skeleton outer diameter range 300-2000mm, maximum outer diameter of compatible wire spool 800mm, spindle runout accuracy ≤0.05mm.
It is applicable to large transformer coil winding in power equipment manufacturing factories, high-voltage reactor winding production, hydroelectric generator coil manufacturing, rail transit traction transformer winding, and large industrial rectifier coil mass production. It can realize industrial mass production of large and high-precision coils with high product consistency, suitable for customized production needs of large power equipment manufacturing enterprises, and can connect to the digital management system of intelligent factories to realize real-time monitoring and traceability of production data.
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