It adopts a CNC numerical control system that supports custom setting of winding spacing, winding layers and other parameters, with 4-axis linkage to ensure neat and non-overlapping winding arrangement. The pneumatic tension control system can accurately adjust wire tension, adapting to 0.5-3mm flat enameled wire and copper busbar. The body is made of cast iron and stainless steel with strong seismic resistance and long-term operational stability, with a maximum winding speed of 3000rpm, improving efficiency by over 150% compared to traditional winding machines. It is equipped with automatic loading and unloading docking interfaces that can connect to automated production lines, with built-in wire breakage detection and alarm systems to avoid defective products, and supports storage of 500 sets of process parameters for different types of stator and winding production.
The detailed technical parameters are as follows: maximum wire diameter 0.5-3mm, adjustable winding speed 0-3000rpm, 10-inch CNC touch screen control, power supply 380V 50Hz three-phase AC, total weight 850kg, overall dimensions 2200mm(L)×1500mm(W)×1600mm(H), body material HT200 cast iron + 304 stainless steel, winding arrangement accuracy ±0.1mm, can store 500 sets of winding programs, supports automatic winding arrangement and layered winding, wire tension adjustment range 0.5-20N, maximum outer diameter of compatible wire spool 400mm, spindle runout accuracy ≤0.02mm.
It is applicable to new energy vehicle drive motor stator winding, large industrial motor winding production, high-power transformer coil manufacturing, home appliance compressor winding mass production, and traction motor winding for rail transit. It can achieve stable 24-hour continuous operation to meet large-scale industrial mass production needs, and can connect to automated storage and conveying systems to realize unmanned production links, especially suitable for large-scale manufacturing enterprises with high production volume requirements.
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