It adopts servo motor precise control of winding turns and position, with electronic tensioner to ensure stable wire tension and avoid loose coils or wire breakage. The 2-axis linkage design can adapt to circular, square and other shaped magnetic ring workpieces, with a maximum winding turns of 9999 and turn accuracy ±1 turn. The body is made of steel plate and aluminum alloy, balancing stability and lightweight, and is equipped with automatic wire feeding mechanism and wire breakage detection device to reduce manual intervention. It supports one-click switching of winding programs for different magnetic ring sizes, can store 200 sets of process parameters, improving efficiency by over 200% compared to manual winding, and is compatible with 0.08-0.8mm diameter enameled copper wire, silk-wrapped wire and other thin wires.
The detailed technical parameters are as follows: maximum wire diameter 0.08-0.8mm, adjustable winding speed 0-1800rpm, servo touch control system, power supply 220V 50/60Hz, total weight 320kg, overall dimensions 1200mm(L)×1000mm(W)×1400mm(H), body material Q235 steel plate + 6061 aluminum alloy, winding turn accuracy ±1 turn, can store 200 sets of winding programs, supports automatic wire feeding and automatic wire cutting, wire tension adjustment range 0.05-3N, compatible magnetic ring outer diameter range 20-150mm, maximum outer diameter of compatible wire spool 300mm.
It is applicable to magnetic ring inductor coil mass production in electronic component factories, communication base station filter coil production, radio frequency equipment magnetic ring coil manufacturing, smart home sensor inductor production, and medical equipment small inductor coil manufacturing. It can realize fully automatic winding process, reduce manual intervention, improve product consistency and production efficiency, and is suitable for medium and small-scale batch production scenarios with high product consistency requirements.
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