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Urea Production Reactor

Price

MOQ

$38000~165000

50 Pieces

Product Details

Material:

316L stainless steel/enamel/Hastelloy

Origin:

China

Volume:

5000L–50000L

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Zhengzhou Ruiheng Machinery Manufacturing Co., Ltd.

Trading Company

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Product Description

Company Info

Basic Info Key attributes Customer reviews Product Description Frequently Asked Questions (FAQ)

Basic Info

A core device for chemical fertilizer synthesis (e.g., urea, monoammonium phosphate), it enables chemical reactions in high-temperature and high-pressure environments to convert raw materials into fertilizer intermediates. It is compatible with large-scale fertilizer production lines and is essential for chemically synthesized fertilizers.

Key attributes

Origin

China

Material

316L stainless steel/enamel/Hastelloy

Volume

5000L–50000L

Working pressure

1.6–3.5MPa

Working temperature

180–220°C

Agitation type

Anchor/paddle/turbine

Heating method

Steam heating/electric heating

Sealing type

Mechanical seal/magnetic seal

Control mode

PLC full automation

Wall thickness

12–25mm

Warranty

3 years

Customer reviews

Aurora Perez · Process Technician

"Stainless steel contact components adapt to water-soluble fertilizer batching with good corrosion resistance. The cleaning process could be more automated."

Ethan Carter · Production Supervisor

. We purchased your disc granulator for compound fertilizer production. It runs stably, turning fertilizer powder into highly uniform granules with consistent particle size, fully meeting our production needs. Easy to operate and maintain with low failure rate, it boosts granule formation rate and quality while cutting defective loss. It’s cost-effective and the cooperation is hassle-free, highly recommended for fertilizer manufacturers.

Karl Müller · Fertilizer Plant Engineer

"The equipment has operated for 10 months; the corrosion resistance of the 316L stainless steel in urea synthesis exceeds expectations, with pressure control precision stable within ±0.05MPa, reducing by-product waste by 20%."

Product Description

Product Features:

Excellent corrosion resistance, suitable for acidic/alkaline media in fertilizer production; high mixing uniformity (mixing deviation ≤2%) to ensure sufficient reactions; precise interlocked control of temperature and pressure to avoid side reactions; supports continuous/batch production with customizable explosion-proof structures; polished inner walls reduce material residue, complying with chemical equipment safety standards.

Product Specifications:

Typical model (5000L): Working pressure 2.5MPa, temperature 200°C, agitation power 15kW, dimension 6.2×2.8×3.5m, weight ~12t; customizable volume (max. 50000L), material (Hastelloy for strong corrosion conditions), and supporting heat exchange systems.

Product Applications:

Used in urea synthesis, ammonium phosphate neutralization reactions, and chelation processes for compound fertilizers; compatible with NPK compound fertilizer and slow-release fertilizer production lines; also applicable to humic acid activation reactions in organic fertilizers; widely used in large fertilizer plants and chemical intermediate manufacturers.

Frequently Asked Questions (FAQ)

Q：How to ensure the sealing performance of the reactor during operation?

A：The reactor adopts mechanical seal or magnetic seal technology. The sealing surface is precision polished, and it is equipped with temperature and pressure interlock protection. When abnormal pressure occurs, the system will automatically alarm and shut down to avoid leakage.

Q：Can the reactor be customized for continuous or batch production?

A：Yes. The reactor supports both continuous and batch production modes. The PLC control system can be programmed to adjust the reaction time, temperature, and stirring speed according to different production processes.

Q：What is the service life of the 316L stainless steel reactor?

A：Under normal maintenance and operation conditions, the service life of the 316L stainless steel reactor is 8–12 years. The enamel reactor has a service life of 5–8 years, and the Hastelloy reactor can reach 15 years due to its strong corrosion resistance.

Q：Is the reactor equipped with explosion-proof functions?

A：Yes. The reactor can be customized with an explosion-proof structure, including explosion-proof motors, flame arresters, and pressure relief valves, which meet the explosion-proof standards of chemical plants and are suitable for flammable and explosive reaction environments.

Q：Is the reactor equipped with explosion-proof functions?

Q：How to clean the reactor after production?

A：The reactor has a polished inner wall to reduce material residue. After production, you can use high-pressure water cleaning or chemical cleaning agents (compatible with the reactor material) for cleaning. The system is equipped with a cleaning port and a discharge port for convenient operation.

Company Profile General Information Trade Capability Company Show

Company Profile

Business Type:

Trading Company

Main Products:

Organic Fertilizer Equipment,Compound Fertilizer Equipment,Fertilizer Production Machinery,

Year of Establishment:

Number of Employees:

Address:

West Side, 50 Meters South of the Intersection of New 310 National Highway and Guangwu Road, Xingyang City, Zhengzhou, Henan, China

Average Response Time:

7 Days

General Information

Business Type:

Trading Company

Main Products:

Organic Fertilizer Equipment,Compound Fertilizer Equipment,Fertilizer Production Machinery,

Year of Establishment:

Number of Employees:

Management System Certification:

HACCP,TL900,QS9000,SA8000,ISO9001,ISO9004

Address:

West Side, 50 Meters South of the Intersection of New 310 National Highway and Guangwu Road, Xingyang City, Zhengzhou, Henan, China

Trade Capability

Main Markets:

南美洲,国内市场,非洲,中东

Shipping Ports:

Export Volume:

Average Lead Time:

7 Days

Payment Terms:

T/T L/C MoneyGram PayPal D/P Western Union Others

Cooperation Mode:

OEM ODM

Customization Supported:

Yes

Number of Foreign Trade Sales Staff:

Overseas Agent / Overseas Branch:

Company Show

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Zhengzhou Ruiheng Machinery Manufacturing Co., Ltd.

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