Urea Crusher
Urea Crusher
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Urea Crusher

Price
MOQ
$4200~15600
50 Pieces
Product Details
Material:
Carbon Steel/304 Stainless Steel
Origin:
China
Equipment Type::
Impact/Roll Crusher
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Product Description
Company Info

Basic Info

The urea crusher is a core device for fertilizer raw material pretreatment, specially designed for crushing lumpy fertilizer raw materials such as urea, compound fertilizer and diammonium phosphate. Adopting the combined crushing principle of impact shearing and roll extrusion, it quickly grinds lumpy raw materials to the uniform fineness required for granulation. With a compact structure and excellent sealing performance, the equipment generates less dust and low noise during operation, effectively improving the production environment. Its discharge particle size can be flexibly adjusted by regulating roller clearance to meet the requirements of different granulation processes. It is also compatible with crushing wet materials with moisture content ≤55%, solving the problem of material agglomeration that plagues traditional crushers. The equipment is easy to operate, requiring only one person for daily operation, and has a long maintenance cycle. Its wear-resistant parts are made of forged high-alloy materials, extending the service life by more than 30% compared with ordinary equipment. It is widely used in small and medium-sized fertilizer plants, compound fertilizer production lines and organic fertilizer processing projects.

Key attributes

Origin
China
Material
Carbon Steel/304 Stainless Steel
Equipment Type:
Impact/Roll Crusher
Raw Material Moisture
≤55%
Feed Particle Size
≤30mm
Discharge Particle Size
0.2–5mm
Capacity
1–15t/h
Motor Power
5.5–30kw
Rotor Speed
1440r/min
Equipment Weight
0.8–2.5t

Customer reviews

Aurora Perez · Process Technician
"Stainless steel contact components adapt to water-soluble fertilizer batching with good corrosion resistance. The cleaning process could be more automated."
Ethan Carter · Production Supervisor
. We purchased your disc granulator for compound fertilizer production. It runs stably, turning fertilizer powder into highly uniform granules with consistent particle size, fully meeting our production needs. Easy to operate and maintain with low failure rate, it boosts granule formation rate and quality while cutting defective loss. It’s cost-effective and the cooperation is hassle-free, highly recommended for fertilizer manufacturers.
Karl Müller · Fertilizer Plant Engineer
"The equipment has operated for 10 months; the corrosion resistance of the 316L stainless steel in urea synthesis exceeds expectations, with pressure control precision stable within ±0.05MPa, reducing by-product waste by 20%."

Product Description

Product Features:

The core advantages of the equipment lie in the dual guarantee of high efficiency and durability. It uses forged high-alloy wear-resistant hammer heads with high hardness and strong impact resistance, which are optimally designed for the brittleness of fertilizer raw materials. The crushing efficiency is 20% higher than that of ordinary crushers, and the parts are not easy to wear and deform. The sealed crushing chamber combined with the centralized lubrication system not only reduces dust leakage, but also realizes non-stop lubrication, lowering maintenance costs and downtime. The equipment supports convenient one-person operation; parameters such as speed and clearance can be adjusted simply and intuitively without professional technicians. The running noise is below 85dB, complying with industrial environmental protection standards. It also has a reliable overload protection function to effectively avoid equipment damage caused by raw material impurities. In addition, the body material can be customized as carbon steel or stainless steel, adapting to production needs under different corrosive environments and boasting a wider application range.

https://globalsyt.oss-accelerate.aliyuncs.com/materials/90/0/20251223084214_6949e5662305d.png

Product Specifications:

The equipment covers multiple capacity requirements, with models ranging from small-scale (1–2t/h) to large-scale (10–15t/h). The diameter of the core rotor component ranges from 520mm to 800mm, with a length of 650mm to 900mm, ensuring sufficient crushing chamber capacity and smooth feeding. The feed inlet is uniformly suitable for lumpy raw materials ≤30mm, eliminating the need for additional pretreatment procedures. The discharge particle size can be steplessly adjusted between 0.2mm and 5mm, meeting the fineness requirements of different processes such as disc granulation and extrusion granulation. The motor power is configured with 5.5–30kw high-efficiency motors according to different models, featuring an energy consumption ratio superior to the industry average, with stable and energy-saving operation. The equipment weighs 0.8–2.5t and has a compact structure, supporting mobile installation to flexibly adapt to different production line layouts, with a floor area of only 1.5–3㎡ and low requirements for workshop space.

https://globalsyt.oss-accelerate.aliyuncs.com/materials/90/0/20251223084214_6949e5662f5ac.png

Product Applications:

The equipment is widely used in various fertilizer production scenarios, and is mainly suitable for the pretreatment of raw materials for products such as urea, compound fertilizer and organic-inorganic compound fertilizer. In small and medium-sized fertilizer plants, it can serve as an independent pretreatment device supporting granulation production lines. In large-scale compound fertilizer production lines, it can be linked with feeders and sieves to form an automated pretreatment process. In addition, it can be used for secondary crushing of hygroscopic and caking fertilizers such as diammonium phosphate and potassium chloride, as well as the refinement of lumpy materials after fermentation in organic fertilizer production. Its applicable production scenarios include: annual output 10,000–100,000t compound fertilizer production lines, small and medium-sized urea deep processing projects, organic fertilizer processing plants, and fertilizer raw material recycling and reprocessing enterprises. The equipment is compatible with various brittle materials; besides fertilizers, it can also crush low-hardness materials such as coal, slag and shale, featuring strong versatility.

Frequently Asked Questions (FAQ)

Q:Is the discharge particle size of the urea crusher adjustable?
A:Yes, it is adjustable within the range of 0.2–5mm by regulating roller clearance. It precisely meets the fineness requirements of different fertilizer granulation processes with strong adaptability.
Q:Can the equipment process wet urea raw materials?
A:Yes, it can crush wet materials with moisture ≤55%. The sealed chamber design prevents agglomeration and blockage, solving the industry pain point of wet material processing.
Q:Are the core components of the urea crusher durable?
A:The core hammer heads are made of forged high-alloy materials, featuring high hardness and impact resistance, with a 30% longer service life than ordinary materials.
Q:What fertilizer raw materials is the equipment suitable for?
A:It is mainly for urea crushing, and also applicable to compound fertilizer, diammonium phosphate and other lumpy fertilizers, as well as low-hardness brittle materials like coal.
Q:Is the small urea crusher suitable for small fertilizer plants?
A:Yes, the small model has a capacity of 1–2t/h, covers only 1.5㎡, features a compact structure and one-person operation, reducing labor costs significantly.
Q:Is there a lot of dust during the operation of the urea crusher?
A:No. The equipment adopts a sealed crushing chamber design with a centralized dust removal interface, minimizing dust leakage during operation. The noise is below 85dB, complying with industrial environmental standards and improving workshop conditions.

Company Profile

Business Type:
Trading Company
Main Products:
Organic Fertilizer Equipment,Compound Fertilizer Equipment,Fertilizer Production Machinery,
Year of Establishment:
Number of Employees:
Address:
West Side, 50 Meters South of the Intersection of New 310 National Highway and Guangwu Road, Xingyang City, Zhengzhou, Henan, China
Average Response Time:
7 Days

General Information

Business Type:
Trading Company
Main Products:
Organic Fertilizer Equipment,Compound Fertilizer Equipment,Fertilizer Production Machinery,
Year of Establishment:
Number of Employees:
Management System Certification:
HACCP,TL900,QS9000,SA8000,ISO9001,ISO9004
Address:
West Side, 50 Meters South of the Intersection of New 310 National Highway and Guangwu Road, Xingyang City, Zhengzhou, Henan, China

Trade Capability

Main Markets:
南美洲,国内市场,非洲,中东
Shipping Ports:
Export Volume:
Average Lead Time:
7 Days
Payment Terms:
T/T L/C MoneyGram PayPal D/P Western Union Others
Cooperation Mode:
OEM ODM
Customization Supported:
Yes
Number of Foreign Trade Sales Staff:
Overseas Agent / Overseas Branch:
No

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