It adopts a stainless steel integrated protective shell with IP65 protection grade, which can adapt to the production environment with more dust and oil stains in the workshop. Equipped with wear-resistant diamond stylus, it can realize long-term uninterrupted online testing. The detection speed can reach 20 meters per minute, which can match the production beat of the production line, and realize real-time detection and automatic sorting of unqualified workpieces. It supports Ethernet and Profibus-DP industrial interfaces, which can be directly connected to the enterprise production management system, realizing remote monitoring and data statistical analysis. It also supports cloud data storage, which is convenient for later quality traceability and data analysis, solving the problem of low efficiency and unable to control in real time of traditional offline testing.
The installation size of the whole machine is 300mm×200mm×150mm, which adapts to standard assembly line installation interfaces. The vertical measurement resolution is 0.005μm, and the measurement range covers 0~150μm. The detection speed can reach 20m/min, and it can automatically match the production line running speed. It is powered by AC220V industrial power supply, with IP65 protection grade. It supports Ethernet and Profibus-DP industrial data interfaces, which can be directly connected to the enterprise MES system. It supports remote cloud platform monitoring, and can upload test data to the cloud in real time, realizing quality data traceability of batch workpieces. The working temperature range is 0~50℃, adapting to the high temperature environment of industrial workshops.
It is mainly used for real-time roughness detection in automated production lines such as auto parts production lines, hardware stamping production lines and pipe processing production lines. For example, it can be used for real-time roughness detection of auto crankshaft production lines and sheet metal stamping part production lines, automatically eliminating workpieces with unqualified surface roughness, improving the overall pass rate of the production line. It can also collect production quality data in real time, providing data support for enterprise quality control, meeting the real-time testing needs of large-scale industrial production.
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