Adopting an in-line installation design, it does not affect the normal operation of the production line, and can collect sample data without stopping the production line. The high-frequency real-time data acquisition system can collect 500 sets of data per second, which can accurately capture the subtle changes in material viscosity during processing. The cloud-based data visualization system can display production data in real time, and managers can remotely view production status and test data. The automatic alarm system can send an alarm in time when the processing parameters exceed the set range, and automatically adjust the production parameters to maintain stable production. Compared with offline testing, it can realize real-time process monitoring and reduce the waste caused by unqualified batch products.
The temperature control accuracy is ±0.2℃, and the torque measurement accuracy is ±0.1% FS. It is compatible with most mainstream industrial production lines, including single-screw extruders, twin-screw extruders and injection molding machines. The device supports automatic parameter adjustment according to the test data, and can be integrated with the enterprise's MES system for unified management of production data. The dust-proof and water-proof shell design meets the industrial environment protection standards, and the equipment has a long service life. The built-in fault diagnosis system can automatically detect equipment faults and send maintenance reminders.
It is mainly used in large-scale plastic extrusion production enterprises, automotive parts injection molding factories, food packaging material production lines and new material mass production enterprises. Typical application scenarios include: real-time monitoring of the processing performance of polypropylene and polyethylene during extrusion production, quality control of automotive interior plastic parts during injection molding, real-time testing of food packaging film materials, and optimization of large-scale composite material production processes. It can also be used for real-time quality inspection of mass-produced products to ensure that all products meet the set quality standards.
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