The core technical highlight lies in the adoption of servo hydraulic system, which can realize precise speed and position control, with a traction accuracy of ±1mm, meeting the workpiece positioning requirements of precision assembly lines. It is equipped with PLC touch screen operation interface, allowing operators to preset traction speed, traction stroke and traction cycle to realize automated traction operations. It adopts aluminum alloy and alloy steel mixed material, balancing lightweight and high rigidity, and the weight is reduced by 30% compared with pure steel structure traction machines, which is convenient for assembly line installation and maintenance. It has three safety mechanisms of position detection, overload protection and emergency stop, which automatically stops the equipment when the workpiece position is abnormal or the load exceeds the standard, avoiding damage to workpieces and equipment. Compared with similar assembly line traction equipment, it has Modbus TCP communication interface, which can be integrated with the production line central control system to realize fully automated production without manual intervention, greatly improving the automation level and operation efficiency of the production line.
The overall dimensions of the whole machine are 1800mm×900mm×1000mm, with a net weight of 380kg. The maximum rated traction load is 5000kg. The traction speed can be adjusted from 0.5mm/s to 50mm/s, and the traction accuracy can reach ±1mm. The traction stroke can be adjusted from 0 to 2000mm. The power input is 380V three-phase AC power supply, and the servo hydraulic system has a rated working pressure of 25MPa. The protection grade reaches IP55, which can effectively block dust and mild water spray intrusion. It is equipped with PLC touch screen operation interface, supporting 10 preset operation programs. The communication interface is Modbus TCP, which can be integrated with MES system. It is equipped with position detection sensor, which can monitor the traction position and speed in real time. It is equipped with emergency stop button and audible and visual alarm device, which automatically stops the equipment and sends an alarm when the equipment is abnormal. It is compatible with the mounting requirements of most industrial assembly lines and can be seamlessly connected with the assembly line conveyor belt.
The target industries include automobile manufacturing, electronic equipment assembly, precision mechanical processing, medical device assembly and other scenarios. Typical usage scenarios include: pulling gearbox housings in place in auto parts assembly lines, pulling mobile phone shell installations in electronic equipment production lines, pulling workpieces to replace workstations in precision mechanical processing, and pulling precision components in place in medical device assembly. Compared with traditional traction equipment, this equipment has high-precision traction capability, which can meet the requirements of precision assembly, and supports automated integration, greatly improving the operation efficiency of the production line and the consistency of product quality, reducing the error rate of manual operation.
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