The core advantage of this system is its real-time online monitoring function, solving the pain point that regular offline detection cannot timely capture sudden wire rope defects. It supports linkage with industrial control systems, and can automatically send alarm information to managers via SMS, email and on-site audible alarms. With an IP65 protection rating, it can adapt to harsh industrial environments such as port terminals and outdoor factories. The system is equipped with a professional industrial-grade touch screen, which can display real-time testing data and generate intuitive defect distribution maps, helping managers quickly locate fault points and carry out targeted maintenance.
The system has a detection diameter range of 10mm to 100mm, and can adapt to wire rope operation speeds of 0-10m/s. The main unit dimensions are 600mm(L)×500mm(W)×1200mm(H), and the sensor module dimensions are 800mm(L)×600mm(W)×300mm(H). It supports 4G/WiFi wireless data transmission, with a data sampling frequency of 20kHz. The working temperature range is -20℃ to 60℃, and the working humidity is ≤95% without condensation. The installation method supports wall-mounted and bracket-mounted options, and is equipped with a professional PC-side and mobile-side management platform for data analysis and report generation.
This fixed online monitoring system is widely used for long-term safety monitoring of wire ropes for mine hoists, large port gantry cranes, ship cranes and hydraulic power station hoist machines. It is suitable for industrial scenarios that require continuous safety guarantee of lifting equipment, and can replace regular offline testing to achieve full-cycle safety management of wire ropes, effectively reducing the risk of equipment safety accidents caused by sudden wire rope failures.
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