YB-12/0.4-1600 High/Low Voltage Prefabricated Box type Substation
YB-12/0.4-1600 High/Low Voltage Prefabricated Box type Substation
YB-12/0.4-1600 High/Low Voltage Prefabricated Box type Substation
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YB-12/0.4-1600 High/Low Voltage Prefabricated Box type Substation

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Product Details
Product model:
YB-12/0.4-1600
High voltage rated voltage:
12 kV
Low voltage rated voltage:
0.4 kV
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Product Description
Company Info

Basic Info

The high-voltage ring main unit can be equipped with a distribution automation terminal (FTU) to realize reliable detection of short-circuit and single-phase earth faults. It features "four-remote" functions (remote signalling, remote control, remote measurement, remote adjustment), facilitating the upgrade of distribution network automation. It is widely used in indoor and outdoor sites such as urban power grid renovation, residential quarters, high-rise buildings, industrial and mining enterprises, hotels, shopping malls, airports, railways, oil fields, wharves, expressways, as well as temporary power supply facilities.

Key attributes

Product model
YB-12/0.4-1600
High voltage rated voltage
12 kV
Low voltage rated voltage
0.4 kV
Rated capacity
1600 kVA
Rated frequency
50 Hz
Operation mode
unmanned, remotely monitored
Execution standards
GB/T 17467, GB/T 11022, IEC 62271-202
Origin
China

Customer reviews

David Chen · Utility Operations Supervisor
We've deployed six YB-12/0.4-1600 units across our rural electrification project. The modular design allows flexible configuration for different village sizes. The SF6-insulated high-voltage compartment shows excellent performance in harsh environments. What impressed me most was the detailed safety features - visible grounding points, clear warning labels, and comprehensive protection relays. Field technicians report much simpler operation compared to conventional setups.
Robert Kim · Facility Director, Manufacturing Plant
After replacing our aging substation with the YB-12/0.4-1600 unit, we've seen a 15% reduction in energy losses. The transformer's low noise level (under 65dB) is crucial for our factory environment. The integrated low-voltage distribution panel simplified our wiring significantly. During a recent power quality audit, the voltage regulation was measured at ±2%, better than specified. The only suggestion would be to include remote monitoring as standard.

Product Description

Functions and Features

  • Integrates high-voltage switchgear, transformer and low-voltage switchgear into one unit with high integrity.
  • Complete high and low voltage protection, safe and reliable operation, and simple maintenance.
  • Small land occupation, low investment, short production cycle and convenient movement.
  • Flexible and diverse wiring schemes.
  • Unique structure: the sturdy double-layer (composite panel) enclosure with a special honeycomb structure provides thermal insulation, heat dissipation and ventilation, with an attractive appearance and high protection degree. Enclosure materials are optional: stainless steel, titanium alloy, aluminum alloy, cold-rolled steel sheet and color-coated steel sheet.
  • Various types: general type, villa type, compact type and other styles.

Normal Operating Conditions

Altitude: not exceeding 2500 m.

Ambient temperature: -25 ℃ to +40 ℃.

Relative humidity: daily average not more than 95%, monthly average not more than 90%.

Installation site: free from fire hazard, explosion hazard, conductive dust, chemically corrosive gas and severe vibration. If the above conditions are exceeded, the user may consult our company.

High-Voltage Side

The high-voltage system of the intelligent integrated substation is generally protected by load switch-fuse combinations. When one phase of the fuses blows, the three-phase linked tripping is activated. The load switch is available in pneumatic, vacuum and SF₆ types, and can be equipped with a motor operating mechanism for automation upgrade. The fuses are high-voltage current-limiting fuses with strikers, featuring reliable operation and high breaking capacity. Their main technical parameters are shown in the table below. For transformers above 800 kVA, vacuum circuit breakers such as ZN12, ZN28 and VS1 can be used for protection.

Low-Voltage Side

The main low-voltage switch adopts air circuit breaker or intelligent circuit breaker to realize selective protection. The outgoing switches adopt new molded case switches with small size and short arc flash, supporting up to 30 circuits. The intelligent automatic tracking reactive power compensation device offers two switching modes: contactor and non-contact switching for user selection.

Ordering Information (to be specified when ordering)

Model and quantity of the substation.

Model and quantity of the transformer.

Primary wiring schemes for high voltage and low voltage, as well as models and parameters of main components.

Material and color of the enclosure.

Type and quantity of required accessories and spare parts.

Detailed description of special environmental conditions for switchgear operation and other special requirements.

Installation, Operation and Maintenance

In addition to the various regulations specified by the power authority for the installation, acceptance, handover test, operation and maintenance of the intelligent integrated substation, attention shall be paid to the following items:

A. Upon receipt of the product, the user shall conduct a careful inspection in accordance with relevant regulations. For products not to be installed immediately, they shall be stored in a suitable place in compliance with normal operating conditions.

B. The product shall be lifted from the bottom using special lifting gear, as shown in Figure 3.

C. The product shall be placed horizontally on the prefabricated foundation. The gap between the base of the product and the foundation shall be sealed with cement mortar to prevent rainwater from entering the cable compartment. High-voltage and low-voltage cables shall be connected through the bottom sealing plates of the high-voltage and low-voltage compartments.

D. Reliable earthing shall be provided after the product is installed in position. The two main earthing terminals on the channel steel of the substation base, the neutral point and enclosure of the transformer, the lower terminals of the surge arresters, etc., shall be earthed separately by the installation team.

All earthing connections shall share a common earthing arrangement with an earthing resistance of less than 4 Ω. At least two earthing conductors shall be led from the earthing grid to the product.

E. After installation or maintenance and before commissioning, the product shall undergo the following inspections and tests:

(1) Cleanliness inside the substation.

(2) Flexibility of operating mechanisms.

(3) Flexible and reliable switching operation of main electrical apparatus.

(4) Reliable and accurate make-and-break of auxiliary contacts of electrical apparatus.

(5) Accurate operation of meters and relays.

(6) Correct transformation ratio and wiring polarity of meters and instrument transformers.

(7) All mounting nuts of electrical apparatus are tightened, and installation is firm and reliable.

(8) Good connection of busbars, and reliable installation of supporting insulators and clamps.

(9) Setting values of electrical apparatus meet the requirements, and specifications of fuse links are correct.

(10) Connections of main and auxiliary circuits conform to the requirements of the electrical schematic diagram.

Maintenance:

(1) All components in the product shall be maintained in accordance with their respective technical requirements.

(2) If an oil-immersed transformer is used, an oil sample analysis and inspection shall be carried out at least once a year as required.

(3) After the high-voltage switchgear in operation has performed 20 load switching operations or 2000 no-load switching operations,

the condition of the contacts and the wear of the arc extinguishing device shall be inspected. Any abnormality shall be repaired or replaced in a timely manner.

(4) After the low-voltage switchgear trips automatically, the cause of tripping shall be investigated and analyzed. Operation may be resumed only after the fault is eliminated.

(5) Preventive tests on surge arresters shall be conducted once a year before the thunderstorm season.

The product is supplied with a packing list, certificate of conformity, installation and operation manual, electrical wiring diagram, manuals for main components and equipment adopted in the product, operating keys and tools, as well as spare parts provided in accordance with the agreement.

Frequently Asked Questions (FAQ)

Q:How does the YB-12/0.4-1600 ensure safety in operation?
A:Safety features include: 1) IP33-rated enclosure for dust/water protection, 2) Flame-retardant materials, 3) Overload/short-circuit protection devices, 4) Visible disconnection points, and 5) Grounding system compliant with IEC standards.
Q:What maintenance does the YB-12/0.4-1600 substation require?
A:Routine maintenance includes: 1) Quarterly insulation tests, 2) Annual tightening of connections, 3) Cleaning ventilation filters, 4) Checking oil levels (for oil-immersed transformers), and 5) Verifying protection device settings every 2 years.
Q:What are the advantages of choosing YB-12/0.4-1600 over traditional substations?
A:Key advantages: 1) 40% smaller footprint, 2) 60% faster installation, 3) Factory-tested reliability, 4) Lower maintenance costs, and 5) Modular design allows capacity expansion up to 2000kVA when needed.

Company Profile

Business Type:
Main Products:
Variable Frequency Drive,Distribution Cabinet,,
Year of Establishment:
Number of Employees:
Address:
No.1 Zhanbei Road, Yaocun Town, Jinyuan District, Taiyuan, Shanxi, China
Average Response Time:
Days

General Information

Business Type:
Main Products:
Variable Frequency Drive,Distribution Cabinet,,
Year of Establishment:
Number of Employees:
Management System Certification:
TL900,ISO9004,ISO9000,TS16969,OHSAS18001
Address:
No.1 Zhanbei Road, Yaocun Town, Jinyuan District, Taiyuan, Shanxi, China

Trade Capability

Main Markets:
南美洲,大洋洲,西欧
Shipping Ports:
Export Volume:
Average Lead Time:
Days
Payment Terms:
T/T L/C MoneyGram PayPal D/P Western Union
Cooperation Mode:
OEM ODM
Customization Supported:
Yes
Number of Foreign Trade Sales Staff:
Overseas Agent / Overseas Branch:
No

Company Show

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